Causal Analysis & Non-Recurrence Engineering (Prysma®)

We don't stop at root cause — we engineer systems where critical failures cannot recur.

What Is Prysma®?

Prysma® is Knar's proprietary methodology for formal causal analysis and non-recurrence engineering. It goes beyond traditional Root Cause Analysis (RCA) by:

  • Mapping the complete chain of causality — technical, human, and organizational
  • Integrating findings into maintenance strategy and contractual assurance frameworks
  • Delivering verification protocols to prove corrective actions prevent recurrence

Prysma® transforms failure investigations from compliance exercises into strategic reliability improvements.

Core Features

Formal Chain-of-Causality Modeling

We don't just identify "the root cause" — we map all contributing factors across technical design, operational procedures, maintenance execution, and organizational systems.

Structured RCA Execution

The Prysma® framework ensures disciplined investigation with evidence documentation, hypothesis testing, and stakeholder validation at each stage.

Maintenance Strategy Integration

Findings feed directly into updates to preventive maintenance plans, condition monitoring programs, and spare parts strategies.

Verification Protocols

Every corrective action includes a verification protocol — measurable criteria to prove the failure mechanism has been eliminated.

Real-World Example

Major Pipeline Operator: Turbine Failure Investigation

Challenge: A critical gas turbine experienced repeated failures despite multiple corrective actions. The operator faced regulatory pressure and contractual penalties.

Solution: We applied Prysma® to:

  • Map the complete failure chain from fuel contamination to bearing degradation
  • Identify latent gaps in condition monitoring strategy and spare parts planning
  • Integrate findings with the existing maintenance program (RCM updates)
  • Design verification protocols for fuel quality monitoring and vibration analysis

Result: Zero recurrence over 3+ years, with corrective actions embedded in the operator's standard procedures and verified through quarterly audits.

Behind the Scenes: Tools & Methods

Analytical Tools

  • • SuperSMITH Weibull analysis
  • • FMEA/FMECA integration
  • • Fault tree analysis (FTA)
  • • Event & causal factor charting

Methodologies

  • • Prysma® RCA Framework
  • • 5-Whys with evidence validation
  • • Barrier analysis
  • • Human factors assessment

Quality Assurance

Every investigation follows the Protocolo de Entrega Cash3_V03 — our formal QA checklist that ensures model integrity, evidence traceability, and stakeholder sign-off.

Stop Recurring Failures for Good

Let's discuss how Prysma® can help you engineer non-recurrence into your operations.