Optimize Maintenance Scheduling Under Real-World Constraints

Challenge:

"Our maintenance plans never survive contact with reality."

Solution:

We apply formal optimization to create schedules that are both optimal and executable.

Case Study: Integrated Oil & Gas Producer – Compressor Optimization

Developed an integrated model linking compressor configuration, maintenance windows, crew availability, and spare parts logistics to minimize downtime risk while maximizing production uptime. The model generates robust, executable schedules that account for real-world disruptions and constraints.

Behind the Scenes: Technical Approach

Method

Mixed-Integer Programming (MIP) + Heuristic Search

Tools

CPLEX, custom solvers in C++

Constraints Modeled

Weather delays, shift rotations, vendor lead times

Outcome

Generated robust, executable schedules validated against historical disruption patterns

Why This Approach Works

Real-World Constraints Built In

Unlike generic scheduling tools, we model crew certifications, tool availability, weather windows, and supply chain lead times — the factors that actually break theoretical schedules.

Optimization Under Uncertainty

Using Mixed-Integer Programming and stochastic modeling, we find schedules that remain feasible even when disruptions occur — not just optimal on paper.

Validated Against History

Every schedule is tested against years of historical disruption data to ensure resilience under real operating conditions.

Ready for Maintenance Plans That Actually Work?

Let's build schedules that survive contact with reality — optimized for both efficiency and executability.